null Skip to main content

5.9 24V Cummins | 1998.5 – 2002

1998.5-2002 24V Cummins Performance Parts for 2nd Gen Dodge Trucks

S300 single turbos, compound turbo kits, and exhaust manifolds for the 1998.5-2002 5.9L 24V Cummins with the VP44 injection pump.

The 1998.5-2002 5.9L 24V Cummins brought a four-valve cylinder head and the electronic VP44 injection pump to the 2nd Gen Dodge Ram. These trucks respond very well to injectors and tuning, and the factory HX35 or HY35 turbo becomes the limit at around 400 RWHP. Diesel Power Source® builds single turbos, Add-A-Turbo kits, compound kits, and 24V-specific manifolds to supply the air that fuel needs.

24V-Specific Parts

Round-port manifolds and piping built for 1998.5-2002 trucks

Past the Stock Turbo

The factory turbo limits power at around 400 RWHP

Lower EGTs

Single turbos and compound kits both cut exhaust heat under load

T3 Bolt-On

S300 turbos mount at the factory manifold location

What Fits a 1998.5-2002 24V Cummins

  • S300 single turbo: Replaces the factory HX35 or HY35 at the T3 flange. Five configurations from the S362 to the S369, with journal or ball bearing.
  • Add-A-Turbo kit: Keeps the factory turbo and adds an S475 in front of it. Matched from stock power to 600 RWHP.
  • Compound turbo kit: An S300 small turbo with an S475 or S480, plus the 24V manifold, piping, oil lines, and hardware.
  • T3 exhaust manifold: A 3-piece center-mount manifold cast from HSMD with round ports for the 24V head, and a matching hardware and gasket kit.
  • T4 center mount manifold: For builds running an aftermarket T4-flange turbo. Not an OEM replacement.
  • High-flow intake horn: A cast and CNC-machined aluminum horn that replaces the factory intake elbow.
  • Turbonator® VGT and ball bearing turbos: Faster spool, and exhaust brake capability with the electronic Turbonator® VGT.

1998.5-2002 24V Cummins Specifications

  • Engine: 5.9L 24-valve, four valves per cylinder, round exhaust ports
  • Fuel system: Bosch VP44 electronic injection pump
  • Stock power: approximately 210-220 RWHP
  • Factory turbo: HX35 or HY35, depending on the truck
  • Turbo flange: T3
  • Chassis: 2nd Gen Dodge Ram 2500 and 3500

24V Power by Fuel Level

Fuel Level Power (RWHP, approx.) What It Takes
Stock injectors with a tune 280-340 Tuning alone is a significant gain on this truck.
50-75 HP injectors 340-400 Approaching the stock turbo limit. A turbo upgrade is needed for more.
100 HP injectors 380-450 The sweet spot for the VP44. Turbo and fuel upgrades are needed to go further.
150 HP injectors 450-550+ An upgraded VP44 or a P-pump conversion, plus an upgraded turbo.
200+ HP injectors 550-650+ A built VP44 or a full P-pump swap, with a large single or compound turbos.

Figures are approximate and assume a good tune, a lift pump, and adequate air and fuel support. The VP44 is the limit on this truck: power much past 400-450 RWHP needs an upgraded pump or a P-pump conversion.

Upgrade Paths for the 1998.5-2002 24V Cummins

Towing and Daily Driving

An S362 single covers stock to 450 RWHP and an S363/68 covers 375-525 RWHP, both with quick spool. An Add-A-Turbo kit is the other strong towing option.

Street Performance

The S366 covers 450-650 RWHP and is the most requested single for trucks that tow and want more power. Plan the pump and injectors to match.

Compounds

An S362 over an S475 is the most popular compound setup for towing and daily driving. Larger pairings step up with the fuel.

P-Pump Conversions

A 24V with a P7100 swap has the fuel of a 2nd Gen 12V. Tell DPS, because the turbo is sized to the pump and not to the model year.

HP figures are approximate rear wheel horsepower and vary with tuning, fueling, and supporting modifications. Not sure which fits? Use the Turbo Selector or call 801-930-8404.

Before You Order

  • Fits 1998.5-2002 Dodge Ram 2500 and 3500 with the 5.9L 24V Cummins.
  • 24V heads have round exhaust ports. Use a 24V manifold, not a 12V manifold.
  • S300 single turbos need a 4-inch downpipe on 24V trucks. It is sold separately.
  • Some automatic trucks need the transmission oil cooler relocated. Ask DPS when you order.
  • Tell DPS your injectors, your tune, and whether the truck has a P-pump conversion or an aftermarket intercooler.

Good to Know

  • Expect roughly 10 HP per PSI of boost on a 5.9L Cummins.
  • Head studs are recommended above 45 PSI of boost on 1998.5-2002 engines.
  • The factory transmission typically needs attention around 400 RWHP.
  • DPS S300 and S400 turbos are oil cooled. No coolant lines are required.
  • Tuning is the owner's responsibility. DPS does not sell tuners or tuning.
  • Warranty coverage varies by product under the Diesel Power Source® PMA. Registration within 14 days of purchase is required.

Cummins is a registered trademark of Cummins Inc. Diesel Power Source® is not affiliated with Cummins Inc.

FAQ's for 1998.5–2002 Dodge Cummins 24V

The 24V has four valves per cylinder and the electronically controlled Bosch VP44 injection pump, where the 12V has two valves per cylinder and a mechanical pump. The 24V head has round exhaust ports and the 12V head has rectangular ports, so the exhaust manifolds are not interchangeable.

For towing and daily driving, an S362 single (stock to 450 RWHP) or an S363. For more power, the S366 (450-650 RWHP), which is the most requested single for trucks that tow. For heavy towing, an Add-A-Turbo kit or a compound kit. The S362 over an S475 is the most popular compound setup for towing and daily driving.

The factory turbo limits power at around 400 RWHP. A truck with 50-75 HP injectors and a tune is already approaching that. A DPS S300 moves more air, so the fuel burns more completely and the truck runs cooler under load.

The VP44 is the limit on these trucks. Power much past 400-450 RWHP needs an upgraded VP44 or a P-pump conversion. If your truck has a P-pump conversion, tell DPS, because the turbo is sized to the pump.

An S300 single needs a 4-inch downpipe, sold separately. Head studs are recommended above 45 PSI of boost. The factory transmission typically needs attention around 400 RWHP. Tuning is the owner's responsibility, and DPS does not sell tuners or tuning.

#1 RATED COMPOUND TURBO KITS - FREE SHIPPING ON ORDERS OVER $350 - MADE IN THE USA - BACKED BY INDUSTRY LEADING ENGINEERING - SHOP WITH CONFIDENCE -