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5.9 12V Cummins 1989 – 1993

1989-1993 12V Cummins Performance Parts for 1st Gen Dodge Trucks

Turbos, compound turbo kits, and exhaust manifolds built for the 1st Gen 5.9L 12V Cummins with the VE injection pump.

The 1989-1993 5.9L 12V Cummins is a mechanical engine with a VE rotary injection pump, no electronics, and no emissions equipment. The factory H1C turbo is the smallest and slowest to spool of any Dodge Cummins turbo, so more air is where these trucks gain the most. Diesel Power Source® builds turbos, manifolds, and compound kits for the D250, D350, W250, and W350, and is the only manufacturer with a bolt-on compound kit for 1st Gen trucks.

Mechanical Injection

No ECM and no tuner required. The pump responds directly to more air.

1st Gen Fitment

Built for the D250, D350, W250, and W350 chassis

Bolt-On Compounds

The only bolt-on compound turbo kit made for 1st Gen trucks

350-800+ HP Builds

From a daily driver single to a full compound setup

What Fits a 1989-1993 12V Cummins

  • S300 single turbo: Replaces the factory turbo at the T3 flange. Sizes from the S362 to the S369.
  • Add-A-Turbo kit: Keeps the factory turbo and adds an S475 in front of it.
  • Compound turbo kit: Two new DPS turbos with the manifold, piping, oil lines, and hardware. The same kit covers 1st Gen and 2nd Gen 12V trucks, with the year selected at checkout.
  • T3 exhaust manifold: A 3-piece manifold that flows approximately 23% more than the factory manifold, with a matching hardware and gasket kit.
  • Non-intercooled turbo adapter: Connects a DPS S300 turbo to the factory intake plumbing on 1989 to 1991.5 trucks that came without an intercooler.
  • Turbonator® VGT and ball bearing turbos: Faster spool, and exhaust brake capability with the electronic Turbonator® VGT.

1989-1993 12V Cummins Specifications

  • Engine: 6BT 5.9L, 359 cubic inches
  • Fuel system: Bosch VE rotary mechanical injection pump
  • Factory power: approximately 160 HP at 2,500 RPM and 400 lb-ft at 1,600 RPM
  • Factory turbo: H1C
  • Turbo flange: T3
  • Chassis: Dodge D/W-Series (D250, D350, W250, W350)

The P7100 injection pump arrived in 1994. A 1989-1993 truck has the VE pump unless it has been converted.

Upgrade Paths for the 1989-1993 12V Cummins

Daily Driver and Moderate Towing (350-450 HP)

An S362 or S366 single turbo with a fuel screw adjustment and a 3-inch exhaust.

Heavy Towing and Street Performance (450-550 HP)

A larger single turbo with pump work and a 4-inch exhaust. Compounds are a strong option here for towing.

Competition and High Power (550-800+ HP)

Compound turbos with a P-pump conversion and full pump build, a built transmission, and supporting modifications.

HP figures are approximate rear wheel horsepower and vary with pump work, fueling, and supporting modifications.

Why the 1st Gen 12V Responds So Well

The VE Pump Uses Every Bit of Air

The fuel screw, governor spring, and timing can be adjusted with hand tools, and the pump responds well to increased airflow. There is no electronic derating to work around.

P-Pump Conversions

Some owners swap the VE pump for a P7100 to support much higher horsepower. If your truck has been converted, tell DPS, because the turbo is sized to the pump and not to the model year.

Heat Is the Limit

A mechanical engine cannot limit itself electronically, so turning up fuel without adding air raises EGTs. More airflow is what keeps combustion temperatures in check under load.

Compounds on a 1st Gen

Two turbos share the work: the small turbo spools early and the large turbo supplies the top-end air. When sized right, compounds work at any power level, including a lightly fueled truck.

Before You Order

  • Fits 1989-1993 Dodge D250, D350, W250, and W350 with the 5.9L 12V Cummins.
  • Tell DPS whether the truck has the factory H1C or a different turbo, and whether it has an intercooler.
  • Tell DPS if the truck has a P-pump conversion.
  • S300 single turbos need a 4-inch downpipe on 12V trucks. It is sold separately.
  • 12V heads have rectangular exhaust ports. Use a 12V manifold, not a 24V manifold.

Good to Know

  • Expect roughly 10 HP per PSI of boost on a 5.9L Cummins.
  • Head studs are recommended above 45 PSI of boost on 12V engines.
  • The factory transmission typically needs attention around 400 RWHP.
  • DPS S300 and S400 turbos are oil cooled. No coolant lines are required.
  • Warranty coverage varies by product under the Diesel Power Source® PMA. Registration within 14 days of purchase is required.

Cummins is a registered trademark of Cummins Inc. Diesel Power Source® is not affiliated with Cummins Inc.

1989–1993 12-Valve Cummins Performance FAQs

Both are 5.9L 12-valve engines with mechanical injection. The 1989-1993 trucks use the Bosch VE rotary pump and the H1C turbo, and are rated at approximately 160 HP and 400 lb-ft. The 1994-1998 trucks use the Bosch P7100 inline pump and the HX35 turbo, and are rated at approximately 180 HP and 420 lb-ft. The P7100 was never fitted to a 1989-1993 truck from the factory.

For a daily driver or moderate towing in the 350-450 HP range, an S362 or S366 single turbo with a fuel screw adjustment. For heavier towing and more power, a larger single with pump work or a compound kit. Above 550 HP, compound turbos with a full pump build.

No. The VE pump is mechanical and responds directly to more air, with no ECM and no tuner. A P-pump conversion matters when the power goal is higher than the VE pump can fuel. If the truck has been converted, tell DPS so the turbo is sized to the pump.

Yes. The DPS 12V compound kit covers both 1989-1993 and 1994-1998 trucks, with the year selected at checkout. Diesel Power Source® is the only manufacturer with a bolt-on compound kit for 1st Gen trucks.

Yes. The DPS non-intercooled turbo adapter kit connects a DPS S300 turbo to the factory intake plumbing on 1989 to 1991.5 trucks that came without an intercooler.

Expect roughly 10 HP per PSI of boost. Head studs are recommended above 45 PSI. The factory transmission typically needs attention around 400 RWHP. An S300 single on a 12V truck also needs a 4-inch downpipe, sold separately.

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